Unless selecting the 'Assembly & PDI' option, this product will be supplied in boxed (basic kit form) for home assembly.
Depending on work rate, the assembly will generally take 1-2 hours. All of the more difficult parts such as the engine installment and electrics are already pre-assembled at the factory. The basic assembly required is comprised of the larger items such as the front wheel, handlebars and front shock absorber.
Whilst generally described as basic assembly, for safety purposes we strongly recommend that the assembly and pre ride safety testing (also known as PDI) is carried out by an experienced mechanic / technician that is competent to work on motorcycles and carry out basic adjustments if needed. For example - carburetor set up and adjustment.
Extremely Important – Full Nut and Bolt Check
When assembling any new vehicle, and as a part of the vehicle’s ongoing basic maintenance, it is extremely important that a FULL nut & bolt check is carried out. A comprehensive nut & bolt check is crucial for ensuring the vehicle is safe to ride from the box, and for preventing potential mechanical failures caused by vibration during use.
Please DO NOT assume that all the nuts & bolts on the vehicle are adequately tightened.
We also strongly recommend that where a Nyloc type of nut is not present, please ensure that thread lock adhesive is applied to the nut. We use the ‘Loctite’ brand, with great success.
Working from the front to the back of the vehicle, it is extremely important that EVERY nut and bolt is checked for adequate tightness.
Please pay particular and close attention to the following parts (where relevant) on the vehicle –
• Wheel & axle nuts
• Brake caliper bolts
• Brake disc bolts
• Brake hose fixings
• Triple clamp bolts
• Handlebar clamp mounts
• Lever clamp bolts
• Pedal bolts
• Shock bolts
• Shock clamp bolts
• Steering stem fixings
• Tie rod (steering) arms
• Chain tensioners
• Sprocket
• Engine / motor mountings
• Exhaust mountings & manifolds
• Pedal mountings
• Swing arm bolts
• Suspension arm bolts
• Wheel spokes
• Throttle, clutch & choke cable fixings
Following these essential steps will not only ensure rider safety, but also the long-term longevity of your vehicle.